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CUSTOM BULK STORAGE RACK

HOW TO ORDER A CUSTOM BULK STORAGE RACK

bulk storage rack STEP 1
Select Upright Assembly (see below)
Select Uprights by size in either fully welded set-up
or knocked down
STEP 2
Select Beam (see below)
Select Beam based on width of opening and weight
capacity needed:
• Heavy and Extra Heavy-Duty “Z” Beams
• Low-Profile Beams
STEP 3
Select Decking (see below)
Select Decking based on size and style desired:
• Solid Decking
• Particle Board Decking
• Ribbed Decking
• Wire Decking
STEP 4
Select Front-to Back Supports (see below)
STEP 5
Select Accessories (see bottom of page)
DIMENSIONS FOR BULK STORAGE RACKS
When figuring floor space for Lyon bulk storage racks, first add 4 7/32" to nominal beam
length for width of single section.
Next, add 2 15/32" to nominal beam length for each additional section.
Then, add 9/16" to nominal depth of upright assembly.
Also, racks must be level and plumb and installed per assembly instruction #10206-AA.
BULK STORAGE DRAWING
Capacities shown are maximum safe evenly distributed static loads per pair of beams with front-to-back support.
Upright capacities are based on beam centers no greater than 36".

STEP 1
Select Upright Assembly
Choose All-Welded or K.D.
• Welded Upright has tubular bracing, mig-welded to post
• K.D. (knocked down) Upright includes two posts and
   two or more bolt on ladder braces
• Upright: 1 3/4" x 11 3/16"
• 14-gauge
• Adjustment on 1 1/2" centers
• 10,000 lb. capacity per section (All-Welded or K.D.)

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K.D. Upright Posts Only
K.D. Ladder Braces Only
Height
Model No.
Qty.
Per Pkg.
Price
Per Pkg.
  60"  
2
$44.00
  72"  
2
$50.30
  84"  
2
$56.30
  96"  
2
$75.30
  120"  
2
$88.20
  144"  
2
$102.10
Depth
Model No.
Qty. Per
Pkg.
Price
Per Pkg.
  15"  
2
$27.50
  18"  
2
$33.60
  24"  
2
$32.40
  30"  
2
$35.50
  36"  
2
$38.80
  42"  
2
$42.60
  48"  
2
$46.10
Depth
60" High
72" High
84" High
Set-Up
K.D.
Set-Up
K.D.
Set-Up
K.D.
Model
No.
Price
Model
No.
Price
Model
No.
Price
Model
No.
Price
Model
No.
Price
Model
No.
Price
  15"  
 N/A 
 N/A 
63152
$72
 N/A 
 N/A 
$78
 N/A 
 N/A 
$84
  18"  
 N/A 
 N/A 
63182
$78
 N/A 
 N/A 
$84
 N/A 
 N/A 
$90
  24"  
$78
63242
$76
$88
$83
$98
$89
  30"  
$82
63302
$80
$90
$86
$100
$92
  36"  
$87
 63362
$83
$94
$89
$107
$95
  42"  
$91
 63422
$87
$97
$93
$109
$99
  48"  
$91
 63482
$90
$99
$96
$111
$102
Depth
96" High
120" High
144" High
Set-Up
K.D.
Set-Up
K.D.
Set-Up
K.D.
Model
No.
Price
Model
No.
Price
Model
No.
Price
Model
No.
Price
Model
No.
Price
Model
No.
Price
  15"  
 N/A 
 N/A 
$103
 N/A 
 N/A 
$128
 N/A 
 N/A 
$142
  18"  
 N/A 
 N/A 
$109
 N/A 
 N/A 
$137
 N/A 
 N/A 
$151
  24"  
$112
$108
$128
$135
$157
$149
  30"  
$115
$111
$131
$140
$167
$154
  36"  
$127
$114
$144
$145
$174
$159
  42"  
$130
$118
$147
$152
$178
$166
  48"  
$133
$121
$150
$157
$183
$171

STEP 2
Select Beams
• Heavy and Extra Heavy-Duty “Z” Beams
Unique “Z” beam design increases strength and load capacity, resists tipping and eliminates wasted space,
front-to-back. Beam clips are mig- welded for added strength. Fold in lock tab easily engages for security
against displacement.
beams
beams

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Nominal
Width
Actual
Width
"D"
"E"
Qty.
Per
Pkg.
Heavy Duty
Extra-Heavy Duty
Low Profile
Model
No.
Cap.
lbs.
Price
Per
Pkg.
Model
No.
Cap.
lbs.
Price
Per
Pkg.
Model
No.
Cap.
lbs.
 
Price
Per
Pkg.
  48"  
48 1/2"
50 15/32"
48 23/32"
2
 3,300 
$65
 * 
 * 
 * 
 665
$66
  60"  
60 1/2"
62 15/32"
60 23/32"
2
 2,600  
$75
 * 
 * 
 * 
 530
$74
  72"  
72 1/2"
74 15/32"
72 23/32"
2
 1,900  
$82
 3,300 
$93
 440
$80
  84"  
84 1/2"
86 15/32"
84 23/32"
2
 1,775  
$87
 * 
 * 
 * 
 380 
$82
  96"  
96 1/2"
98 15/32"
96 23/32"
2
 1,650  
$94
 3,300 
$117
 330 
$90
Capacities shown are maximum safe evenly distributed static loads per pair of beams with front-to-back support.
Upright capacities are based on beam centers no greater than 36".
*Items available through manufactured schedule.

STEP 3
Select Decking
Two to three panels per level are required based on beam width (see chart below).
decking
Solid Decking - Features Heavy-
Duty Industrial Shelves for a smooth
uninterrupted decking surface.
Ribbed Decking - Versatile 20-
gauge ribbed decking. Ribs allow
for space to grab packages easily
and prevent pinched fingers.
1 3/4"w x 5/8"d rib.
Particle Board Decking -
Durable, 5/8" thick particle board
decking.
Wire Decking - This deck is the best choice when air circulation
and light penetration are required. Also allows water to flow in the
event a sprinkler system is activated. Available in Frost Gray (add
prefix FF to the Cat. No.) Choose heavy-duty waterfall or light-duty
flat wire decking:
waterfall decking Heavy-Duty Waterfall Decking - Featuring 4" x 2" wire mesh
with heavy gauge welded channels for added strength and a
1 1/4" waterfall along both front and rear edge.
flat wire decking Light Duty Flat Wire Decking - Featuring 4" x 2" wire mesh
with 5-gauge welded reinforcement wires.
Beam
Width
Quantity of Dekcing
Panels Required
48"
2 - 24" wide
60"
1 - 24" wide + 1 - 36" wide
72"
2 - 36" wide
84"
2 - 24" wide + 1 - 36" wide
96"
1 - 24" wide + 2 - 36" wide

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Ribbed Decking
Width
Depth
Qty. Per Pkg.
Model No.
Capacity
Price Per Pkg.
  24"  
 24"  
3
 1,400 lbs.  
$43.65
4
$98.40
  24"  
 30"  
3
 1,200 lbs.  
$46.45
4
$112.80
  24"  
 36"  
3
 1,000 lbs.  
$49.30
4
$115.20
  24"  
 42"  
3
 800 lbs.  
$50.35
4
$159.90
  24"  
 48"  
3
 600 lbs.  
$60.20
4
$149.85
  36"  
 24"  
3
 1,800 lbs.  
$51.45
4
$123.00
  36"  
 30"  
3
 1,600 lbs.  
$60.55
4
$140.40
  36"  
 36"  
3
 1,400 lbs.  
$71.15
4
$169.20
  36"  
 42"  
3
 1,100 lbs.  
$74.95
4
$197.25
  36"  
 48"  
3
 900 lbs.  
$80.80
4
$224.55

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Width
Depth
H.D. Wire Decking
Wire Decking
Model No.
Capacity
Price
Per Pkg.
Qty.
Per Pkg.
Model No.
Capacity
Price
Per Pkg.
  24"  
 24"  
 1,200 lbs.  
$33.80
1
  750 lbs. 
$28.70
  24"  
 30"  
 1,100 lbs.  
$37.40
1
 * 
 * 
 * 
  24"  
 36"  
 1,200 lbs.  
$46.40
1
 920 lbs. 
$29.05
  24"  
 42"  
 1,000 lbs.  
$50.60
1
 * 
 * 
*
  24"  
 48"  
 1,000 lbs.  
$55.10
1
 340 lbs. 
$33.00
  36"  
 24"  
 1,200 lbs.  
$39.55
1
 460 lbs. 
$33.25
  36"  
 30"  
 1,100 lb.s  
$44.35
1
 * 
 * 
*
  36"  
 36"  
 1,200 lbs.  
$54.60
1
 545 lbs. 
$40.60
  36"  
 42"  
 1,000 lbs.  
$60.15
1
 * 
 * 
*
  36"  
 48"  
 1,000 lbs.  
$65.65
1
 385 lbs.  
$45.10
Capacities are based on evenly distributed static load, with beams joined by correct number of front-to-back supports
and no allowance for shock or uneven loading. Load is limited to support capacity of beams and upright assemblies.
*Items available through manufactured schedule.

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~ Add items to your online shopping cart ~
Click the Model No. of the item you wish to purchase.

Width
Depth
Solid Decking
Particle Board Decking
Model No.
Capacity
Price
Per Pkg.
Qty.
Per Pkg.
Model No.
Capacity
Price
Per Pkg.
  24"  
 24"  
*
*
*
*
*
*
*
  24"  
 30"  
*
*
*
*
*
*
*
  24"  
 36"  
800 lbs.
$48.40
1
750 lbs.
$16.60
  24"  
 42"  
880 lbs.
$60.50
1
-
  24"  
 48"  
750 lbs.
$81.05
1
750 lbs.
$22.10
  36"  
 24"  
800 lbs.
$48.40
1
750 lbs.
$16.00
  36"  
 30"  
740 lbs.
$78.35
1
*
*
*
  36"  
 36"  
850 lbs.
$115.25
1
*
*
*
  36"  
 42"  
820 lbs.
$119.00
1
*
*
*
  36"  
 48"  
640 lbs.
$139.65
1
750 lbs.
$33.15
Capacities are based on evenly distributed static load, with beams joined by correct number of front-to-back supports
and no allowance for shock or uneven loading. Load is limited to support capacity of beams and upright assemblies.
*Items available through manufactured schedule.

SELECT 4
Select Front-to-Back Supports
One to four supports per level are required based on beam width and type of decking (see chart below).
Used to minimize beam rotation under heavy loads. Also
serves as a plywood support. No hardware or tools needed.
Minimum required when used with:
Beam
Width
Plywood/
Particle Board
Solid/Ribbed/Flat
Wire/No Deck
48"
 2  
 1 
60"
 2  
 1  
72"
 3  
 2 
84"
 3  
 2 
96"
 4  
 2  

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Front-to-Back Supports
Rack Depth
Model No.
Price ea.
  15"  
$7.90
  18"  
$7.45
  24"  
$8.95
  30"  
$9.85
  36"  
$10.60
  42"  
$11.35
  48"  
$13.55

SELECT 5
Select Accessories
Anchoring Foot
To anchor upright assembly
to floor. Dove Gray only.
No. 65130 ....................... $9.85
Back-To-Back Support
Ties bulk storage rack back to back,
maintains stability and spacing without
interfering with storage space.
Overall Extension: 12" - 17 1/2"
Wedge Anchor
3.8" dia x 3", 1 per post
No. 8861 ................................. $2.60
No. 65140....................... $76.80/pair
Qty. per package: 2 For Mezzanine Applications
Mezzanine Splice Channels
For two-level Bulk Storage Rack
applications, simply insert reinforcing
splice channels into bottom upright
assembly posts and fit second-level
upright assembly posts over channel
extensions. The galvanized splice
channels provide rigidity at the splice.
Back-To-Wall Support
Bolts to upright member and wall
to maintain shelving stability.
Overall Extension: 12" - 17 1/4".
No. 65120........................................ $10.05
No. 65145 ........................... $67.70/pair
Qty. per package: 2 End-Tie Plate
Ties Bulk Storage Rack
back to back to maintain
uniform spacing and stability.
3 1/2" x 2 1/2"
No. 65142 .................... $16.40
Qty. per package: 2
EASILY INTEGRATE BULK STORAGE RACKS
Bulk Storage Racks integrates
seamlessly with 8000 Series shelving
for a complete storage system.
8000 Series/BSR Integration Clip
No. 65160.................. $1.15
Racks, Bulk Storage Racks, Record Storage Racks, Tire Racks, Shelving, Dunnage-Rack, Dura-Shelf, Industrial Racking and
Shelving, Steel Storage Racks, and Warehouse Storage Racks from your source for material handling equipment.

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