Back to Product Category
|
SAFE-RAIL®
|
|
Industrial
Track Equipment
|
|
|
|
 |
|
ONLY
3 BASIC COMPONENTS:
TRACK SECTIONS, TROLLEYS,
AND BRACKETS |
|
The ideal
system for the majority of hand push
conveyor applications with capacities up to
1000 lbs. Available with a complete line of
curves, brackets, drop-fittings, turntables and
crossover switches. |
|
|
|
SAFE-RAIL
No. 2035 Track is constructed
of 3/16" steel, inside dimension 1 3/4"
x
2 1/4" standard length 10'. |
|
|
|
|
No.
2035 TRACK
|
|
|
|
|
|
|
SAFE-RAIL
Systems offer many refinements to make them ideal for
the majority of hand push conveyor applications with capacities up
to
1,000 lbs. They are available with a complete line of curves, brackets,
turntables, crossover switches, etc. |
|
 |
|
|
|
|
|
|
|
 |
|
|
|
|
|
|
|
|
The
track is basic to SAFE-RAIL Conveyors. It provides the runway
for Carriers, and it must carry the loads posed upon the conveyor.
Track is painted with Baked Enamel Powder Coat Finish.
2035.00471 track offers a 3/16" wall thickness, which adds to
system
life and durability and is the thickest in the industry. |
|
|
|
|
|
|
|
|
|
|
|
 |
|
 |
|
|
|
PRICING
FOR TRACK
|
|
SPACING OF
BRACKETS ACCORDING TO LOAD
|
|
**SINGLE
CARRIERS
|
CONTINUOUS
LOADING, POUNDS PER FOOT
|
Price per
10 ft. length |
|
Load in Lbs. |
125 |
250 |
500 |
1000 |
125 |
150 |
200 |
250 |
300 |
|
2035.00471 Track |
10' 0" |
10' 0" |
10' 0" |
8' 0" |
10' 0" |
8' 0" |
7' 0" |
6' 0" |
5' 0" |
$137 |
|
2035.00804 Track |
10' 0" |
NA |
NA |
NA |
5' 0" |
4' 6" |
4' 0" |
3' 6" |
3' 0" |
$112 |
|
| The
table shown above specifies the bracket and drop fitting spacing required
for the load shown. |
| Where
the table indicates single carriers, reference is made to a situation
where only a single carrier may be placed in a specified span. |
| **Distance
between supports. |
|
|
TRACK
CONNECTION/SUPPORT
|
|
|
|
 |
|
Track sections
are connected in two ways: |
|
|
|
By welding, using the 2035.00155 Welding Jig. |
|
By using the 2035.00021 wedge type joint bracket. |
|
|
|
WELDING |
|
The welding
method is recommended since it eliminates the necessity
for the joint brackets and since it makes a continuous section of
track.
The welding jig aligns the inside of the track, holds the two sections
in
position for welding and keeps the weld bead flush with the track
to
insure smooth operation. |
|
|
|
PRICE:
$143 |
|
|
|
2035.00155
Welding Jig in Track
|
|
|
|
|
|
 |
|
TRACK
BRACKET |
|
The No.
2035.01912 bracket is used only for suspending the track by
means of a single bolt. This bracket should be used for supporting
the
track when the joints are welded and should also be used on curves
except when the track is supported by means of angles or flat bars. |
|
Distance
top of bracket to bottom of track 3 3/4". |
|
|
|
PRICE:
$21.00 |
|
|
|
2035.01912
Track Bracket
|
|
|
|
|
|
 |
|
JOINT
BRACKET |
|
This bracket
holds the sections of track to be joined in perfect alignment.
The wedges are drawn together by means of the bolts which go through
the sides of the bracket. When these wedges are tightened they securely
clamp the sections of track. |
|
This bracket
also serves as a suspension bracket. |
|
Distance
top of bracket to bottom of track 3 3/4". |
|
|
|
PRICE:
$83.00 |
|
|
|
2035.00021
Wedge Type Joint Bracket
|
|
|
|
|
HORIZONTAL
CURVES
|
|
|
|
|
 |
|
|
|
|
|
|
PRICING
FOR HORIZONTAL CURVES
|
| Part Number |
Description |
Weight/lbs.
(ea.) |
Price |
| 2035.01331 |
Curve 2'-0"
R x 90º |
15 |
$227 |
| 2035.01352 |
Curve 2'-0"
R x 90º (hardened) |
15 |
$270 |
| 2035.01354 |
Curve 2'-3"
R x 90º (hardened) |
18 |
$272 |
| 2035.01338 |
Curve 3'-0"
R x 90º |
34 |
$296 |
| 2035.01341 |
Curve 3'-3"
R x 90º |
36 |
$311 |
| 2035.01344 |
Curve 4'-0"
R x 90º |
42 |
$315 |
| 2035.01347 |
Curve 4'-3"
R x 90º |
44 |
$317 |
| 2035.02064 |
Curve 1'-6"
R x 90º (hardened) |
20 |
$323 |
|
|
PRICING
FOR SPECIAL HORIZONTAL CURVES
|
|
Up
to 5'-9" R x 90° or less
|
|
$520
|
|
6'-0"
to 11'-9" R x 45° or less
|
|
$520
|
|
|
|
|
|
|
STANDARD
BALL - BEARING CARRIERS
|
|
|
|
|
 |
|
|
|
|
 |
|
All carriers
are equipped with machined steel
wheels. All have full complement steel ball
bearings. Wheel pendants are drop forged and
equipped with hardened machine steel thrust
rollers. Load bars are malleable iron castings
complete with bumpers as illustrated. The eyes
are drop forged and heat treated. Carriers are
furnished with one coat Gloss-Tek Powder
Coat. |
|
|
|
|
|
|
|
4
WHEEL TWIN-TRAK™ CARRIERS
|
|
|
|
|
This
carrier is designed for use with pusher conveyors
only. It is equipped with standard pusher
arm as shown. |
 |
2035.00570
10" Overall Length |
|
|
2035.00569
16 3/8" Overall Length
|
|
The
2035.00570 carrier with its shorter wheel base
spaces the product on 10" minimum centers. |
|
|
|
The
2035.00569 carrier with its longer wheel base
spaces the product on 16 3/8" minimum centers. |
|
|
|
|
|
|
|
PRICING
FOR STD BALL-BEARING AND 4 WHEEL
TWIN TRACK™ CARRIERS
|
Carrier
No. |
Description |
Capacity
Lbs. |
Dia. Of
Wheels,
Inches |
Length
Over-All,
Inches |
Bottom of Track to
Bottom of Eye of
Stem, Inches |
Stem |
Eye |
Weight,
ea.,
Pounds |
Price |
|
2035.00234 |
Four Wheel Carrier |
250 |
2-1/8" |
10" |
5-3/8" |
1/2" |
1-1/2" |
6 |
$326 |
|
2035.00236 |
Eight Wheel Carrier |
500 |
2-1/8" |
22" |
9" |
5/8" |
1-1/2" |
1 |
$759 |
|
2035.00240 |
Sixteen Wheel Carrier |
1000 |
2-1/8" |
46" |
12-1/2" |
3/4" |
1-3/4" |
38 |
$1,622 |
|
*2035.00563 |
Two Wheel Carrier,
1/2" x 13 Nut & Cotter
(not included) |
125 |
2-1/8" |
2-3/8" |
3-1/4" |
1/2" |
— |
1.4 |
$82 |
|
2035.01710 |
Two Wheel Carrier,
5/8" x 11 Nut & Cotter
(not included) |
125 |
2-1/8" |
2-3/8" |
3-5/8" |
5/8" |
— |
1.5 |
$81 |
|
2035.01718 |
Four Wheel Carrier |
250 |
2-1/8" |
5" |
2-3/4" |
— |
1-1/4" |
2.5 |
$179 |
|
2035.00570 |
Four Wheel T.T. Carrier |
250 |
2-1/8" |
10" |
— |
— |
— |
7 |
$387 |
|
2035.00569 |
Four Wheel T.T. Carrier |
250 |
2-1/8" |
16-3/8" |
— |
— |
— |
11 |
$408 |
|
| *
1/2" Pendant...All other Assemblies on this page have 5/8"
dia. pendants. |
|
|
FROG
SWITCHES
|
|
|
|
|
|
| NO.
2035.00618 AND 2035.00619 MANUAL FROG SWITCHES |
|
|
|
|
|
Rugged,
compact units with a full frog throw of 5/8". Carrier movement
through the switches is smooth and unhampered as a
result of the die-formed frog plate which allows a line-to-line fit
of matching parts. Wide track gaps, present in most designs,
are eliminated. The lateral carrier guide rollers contact the lead
angle of the frog plate shifting it automatically. The unit has
a 12" radius x 90° curve for carriers with a wheel base of
12" or less. With carriers having a wheel base longer than 12"
or
where the angle is less than 90°, universal radius frog switches
are recommended. |
|
|
|
|
|
|
|
|
 |
|
|
 |
|
|
|
|
|
|
|
|
|
|
|
|
|
NO.
2035.00698 AND 2035.00699 UNIVERSAL RADIUS FROG SWITCHES
|
|
|
|
|
|
|
Universal
Radius Frog Switches are required where carriers having a wheel base
longer than 12" are used and also where it
is desirable to switch off on an angle less than 90°. The track
curve leading from the switch to the spur track can be of any
radius in excess of 18". Larger radius curves reduce the sway
of the load since the change of direction is not abrupt. The track
curve IS NOT INCLUDED with the standard switch and must be specified
and ordered separately. |
These
compact Universal Frog Switches have a
short 5/8" frog throw and die formed matching
parts for smooth carrier travel. When used as an
escapement switch, a throw control is not required.
The lateral carrier guide rollers contact the lead angle
of the frog plate shifting it automatically. |
|
|
|
|
 |
|
|
|
|
|
|
|
 |
|
|
|
|
|
|
|
|
FROG
SWITCHES - THROW CONTROLS
|
|
|
|
|
| NO.
2035.00795 MANUAL 3-WAY FROG SWITCH |
|
|
|
|
|
|
 |
|
The
Three-Way Manual Frog Switch is similar in
design to the two-way Universal Radius Frog
Switch. The main difference is that the three-way
switch has two movable frog plates that can be
switched between three positions in the track. The
position of the frog plates are controlled by two
chains attached to the frog plates through a pulley
system. Pulling one chain shifts the switch to
the left-hand position; pulling the other chain shifts
the switch to the right-hand position. Pulling both
chains shifts the switch to the center position. The
throw control is included with the switch and extends
2'-0" from the centerline of the main track. |
|
|
|
|
|
|
|
|
|
| NO.
2035.00620 SWITCH THROW CONTROLS |
|
|
|
|
|
|
 |
|
For
Nos. 2035.00618, 2035.00619
2035.00698 and 2035.00699 Frog Switches |
|
|
The
No. 2035.00620 Throw Control permits
selective control of carriers being placed into a spur
line. When using the above switches as a feed-in
device (such as going from a main line into a spur
track), it is necessary to use a throw control. It is
not necessary when used as an escapement.
The No. 2035.00620 control is shipped ready
for mounting except for the extension arms. |
|
|
|
|
|
|
|
|
| NO.
2035.01396 "T" MANUAL FROG SWITCH |
|
|
|
The
Three-Way "T" Frog Switch is a rugged unit with a full
frog throw of 5/8". Carrier movement through the switch is
smooth and unhampered as a result of the die-formed frog
plate, which allows a line-to-line fit of the matching parts.
Wide track gaps, present in most designs, are eliminated.
The switch has two 12" radius x 90° curve for carriers with
a wheelbase of 12" or less. With carriers with a wheelbase
longer than 12", or where the angle is less than 90°,
Universal Frog Switches are recommended. This
Three-way"T" Switch must be manually shifted from one
position to another. Most commonly, a suitable actuator is
used by the operator to engage the hole in the bottom of
the frog plate. |
|
 |
|
|
The
Three-way"T" Frog Switch provides the means of
moving a carrier left, right, or across in a "T" configuration,
rather than the left, right, or straight provided by the
universal switches. |
|
|
|
|
PRICING
FOR FROG SWITCHES
|
| Part No. |
Description |
Weight/lbs.
(ea.) |
Price |
|
2035.00795 |
3-Way Frog Switch
w/Throw Control |
50 |
$3,447 |
|
2035.00618 |
L.H. Frog Switch |
35 |
$1,388 |
|
2035.00619 |
R.H. Frog Switch |
35 |
$1,388 |
|
2035.00620 |
Manual Switch
Throw Control |
6 |
$655 |
|
2035.00698 |
R.H. Universal
Radius Frog Switch |
35 |
$1,258 |
|
2035.00699 |
L.H. Universal
Radius Frog Switch |
35 |
$1,258 |
|
2035.01737 |
R.H. Frog Switch
Air Package (for 2035.00698) |
15 |
$998 |
|
2035.01738 |
L.H. Frog Switch
Air Package (for 2035.00699) |
15 |
$998 |
|
2035.01750 |
Limit Switch |
2 |
$555 |
|
2035† |
Spring Loaded
Throw Control for Frog Switch
(2035.00698 or 2035.00699) |
10 |
Consult Us |
|
2035.01396 |
3-Way "T"
Switch |
50 |
$1,984 |
|
| †
Please specify hand, normal position of frog, and position of throw
control when ordering. |
|
|
TURNTABLES
AND CROSSOVERS
|
|
|
|
|
| TURNTABLE
12" GAP 2035.00843 |
|
|
|
|
|
|
|
 |
|
 |
|
|
|
|
The
turntable illustrated is a basic unit with 12" gap. The unit
has a
maximum capacity of 250 lbs. This is a fabricated steel unit with
the
center section turning on ball bearings. This unit turns the load
90°
and may be used for any 4-wheel carrier less than 12" in length. |
The
tandem arrangement shown above is accomplished by applying
dual control mechanism to two of the basic 2035.00843 units.
Tandem control permits the simultaneous turning of two carriers
connected by a load bar. |
|
|
|
| TURNTABLE
24" GAP - 2035.00821 (SHOWN) |
|
|
|
 |
|
The 2035.00821
turntable is manufactured with a standard
24" gap. The unit has a maximum capacity of 500 lbs.; it is
a fabricated steel unit with the turning section carried on
eight ball bearing wheels. This unit turns the load 90° and
is equipped with plunger type latches, actuated by a pull
chain control. The 2035.00825 Throw Control is available
to shift the turntable. |
|
|
|
CROSSOVER
2035.00311 (NOT SHOWN) |
|
The 2035.00311
crossover should not be confused with a
turntable. This unit incorporates a 6" section of movable
track which is turned at the point of intersection of four
tracks. The unit is not to be used for changing the direction
of the carrier; as the name implies, it is solely for crossover
purposes. |
|
|
|
|
PRICING
FOR CROSS-OVERS AND TURNTABLES
|
|
| Part No. |
Description |
Weight/lbs.
(ea.) |
Price |
|
2035.00311 |
Crossover (6"
Gap) |
20 |
$1,635 |
|
2035.00843 |
Ball Bearing Turntable
(12" Gap) |
45 |
$4,920 |
|
2035.00821 |
Ball Bearing Turntable
(24" Gap) |
80 |
$4,741 |
|
2035.02306.144 |
For Tandem Oper.
Of 2 Turntables up to 12'-0" |
34 |
$1,056/Add |
|
2035.00825 |
Manual Throw Control
for Turntables |
15 |
$601 |
|
|
| 2035
Track, Ball Bearing Carriers, Monorail, Conveyor, Enclosed Track Conveyors,
Monorails, Overhead Conveyors, Overhead Power Chain Conveyor, Safe-Rail,
Conveyors, and Industrial Track Equipment from your source for material
handling equipment. |
Back to Product Category
|
