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MODEL PLEZD

HEAVY DUTY PLASTIC BELT ACCUMULATING CONVEYOR
("Zero-Pressure" Accumulating Type)
heavy duty plastic belt accumulating conveyors
• EZDrive™ System
  (Individual zone drive)
• EZLogic® Accumulation
   System (Retro-Reflective)
• Heavy Duty Plastic Belt
• Shaft Mounted Drives
• Adjustable HS-Type
  Floor Supports Available
ez drive
The Model PLEZD is a plastic belt conveyor designed to handle footed
pallets, slip sheets, and unitized loads – items normally non-conveyable
on roller conveyor. The PLEZD provides Zero Pressure accumulation,
reducing the possibility of product damage.
Stock: Items coded in green ship in 24 hrs.
HOW IT WORKS
The conveyor is made up of standard 60 in. long accumulation zones. Each zone contains an individual zone drive
interfaced to EZLogic® accumulation modules. The modules sense product presence and control the accumulation
and release of the zones by starting and stopping the zone drives.
Belt Width 30.1" 33.4" 36.8" 40.2" 43.5" 46.8" 50.2" 60.2" 73.6"
Between Rail Width 31" 35" 37" 41" 45" 47" 51" 61" 75"
Overall Frame Width 34" 38" 40" 44" 48" 50" 54" 64" 78"
Weight Per Zone (lbs.) 525 575 600 640 690 715 760 880 1025
All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.
Weights in chart are for one 60" zone. Other zone lengths optional.
plastic belt conveyors
STANDARD SPECIFICATIONS
BELT–1” pitch polypropylene plastic belt. EZLogic®ZONE CONTROLLER–Located in
   each zone (Retro-reflective). NEMA 1, 2 IP 62. UL
   Approved.
BED–1/4” UHMW over steel bed channels
   mounted in 7 1/2” x 7 ga. powder painted formed
   steel channels.
IOP–Provides 27VDC, 100 watt power for
    EZLogic® accumulation system - contains slots for
    4 input/output boards. Should be located near
    disconnect panel. See chart for maximum quantity
    of zones. Requires 120VAC or 230VAC single
    phase input.
EZDrive™ System–Shaft mounted gearmotor
   located at discharge of each zone. (1/2 HP - 3 PH
   60 Hz. Totally enclosed fan cooled. 230 or 460 V
   (specify voltage). Includes EZDrive™ Disconnect
   Panel. Power is distributed zone to zone through
   pluggable cord sets Power is connected from the
   starter box to the motor via “SO” type cord. Please
   contact us if local code requires other than the
   standard power distribution techniques described.
CONVEYING SPEED–Constant 38 FPM.
CAPACITY–See Chart Below
FLOOR SUPPORTS–Now supplied as optional
   equipment.
ACCUMULATION ZONES–30 in. to 120 in. on
   6 in. increments
Load Per Zone Gear Box Size 63  Gear Box Size 90
500 lbs 1000 lbs 1500 lbs 2000 lbs
Motor HP 1/2 HP Gearmotor 3/4 HP Gearmotor 1 HP Gearmotor 1-1/2 HP Gearmotor
Disconnect
Panel Type		 Controller Voltage Controller Voltage Controller Voltage Controller Voltage
230 V 460 V 230 V 460 V 230 V 460 V 230 V 460 V
Single Output 1-5 Zones 1-10 Zones 1-3 Zones 1-6 Zones 1-2 Zones 1-5 Zones 1-2 Zones 1-4 Zones
Dual Output 6-10 Zones 11-20 Zones 4-6 Zones 7-12 Zones 3-5 Zones 6-10 Zones 3-4 Zones 5-8 Zones
belt conveyors
EZLogic® Accumulation System

EZLogic®, or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-
electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components.
The EZLogic® Accumulation System provides many features including:
Zero-pressure accumulation of product
Zone Stop – Function is built in! Any zone may be transformed into a workstation by connecting the EZLogic®
Accumulation Module to any dry contact type switching device. The feature is always used at the discharge end of the
conveyor line, and may be used at any other location where a zone stop is required.

Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the
product being conveyed. Improves conveyor efficiency and system flexibility.
Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise and extending
roller bearing life.
Unloading Zone Feature - Zone On Delay - Timer delays the zone immediately upstream from a removed load,
from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck.
Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone
from driving and automatically prevents any loads in zones upstream from entering loading area.
OPTIONAL EQUIPMENT
FLOOR SUPPORTS–HS Type floor supports are
available with a wide range of adjustment. Specify
top of belt elevation. One support required at every
bed joint and ends of conveyor (for standard lengths
and capacity). Holes in feet for lagging to floor. Knee
braces recommended above HS-6 support.
CONVEYING SPEED–Other constant and variable
speeds available, contact us.
GEARMOTORS–3/4 HP, 1 HP, and 1-1/2 HP
available. 		EZDrive™System:
•Variable Frequency Speed Controller-for
   adjusting conveying speed or adjusting acceleration
   and deceleration time.
• Soft Start Controller-for adjusting acceleration and
   deceleration time.
EZLogic®: (See EZLogic Component Section Below)
PRICES FOR COMPLETE CONVEYOR INCLUDE:
• 1” Pitch Polypropylene Plastic Belt
• 7-1/2” x 1-1/2” x 7 Ga. Powder Painted
  Formed Steel Channels with 1/4” UHMW
  Mounted on the Bed.
• Accumulating Zones with EZDrive™ System and
   EZLogic® Accumulation System EZLogic® Zone
   Controller NEMA 1, 2, IP62 UL approved.
• Infeed Wake-Up Eye 		• 27 VDC, 100 Watt Power Supply for Zone
  Controllers (Requires 120 VAC or 230 VAC),
   Single Phase Input
• 1/2 HP Shaft Mounted Gearmotor In Each
   Zone. 230-3Ph 60 Hz. or 460-3Ph 60 Hz.
   (Specify Exact Voltage).
• 34 FPM Constant Conveying Speed
• Less Floor Supports
Base Price
230 Volt 460 Volt
1-5 Zones Single Output 6-10 Zones Dual Output 1-10 Zones Single Output 11-20 Zones Dual Output
$1,410 $2,647 $1,410 $2,647
Belt Width 30.1" 33.4" 36.8" 40.2" 43.5" 46.2" 50.2" 60.2" 73.6"
Between Rail Width 31" 35" 37" 41" 45" 47" 51" 61" 75"
Overall Frame Width 34" 38" 40" 44" 48" 50" 54" 64" 78"
Zone Price $3,140 $3,444 $3,472 $3,528 $3,583 $3,861 $3,917 $4,307 $4,601
Price Per Foot $312.16 $368.87 $378.94 $401.60 $433.00 $460.70 $492.23 $581.54 $699.86
ACCUMULATION ZONE LENGTHS
30" through 120" on 6" increments
NOTE: Total specification of product is required;
product is recommended for testing. Product footprint
may affect drive capacity.
NOTE: Section lengths and OAL change with zone lengths.
heavy duty belt conveyors
accumulating conveyors
IMPORTANT NOTES . . .
• OTHER LENGTHS For fractional lengths, round up to nearest foot. Use per foot price of width x OAL + zone
   price x total number of zones, plus base price. For zone lengths less than 30”, contact us.
• OTHER WIDTHS
   For “IN-BETWEEN WIDTHS”, use next width plus 10%. For widths wider than 76" OAW, contact us for lead time.
   All non-standard widths contact us for lead time.
• FLOOR SUPPORTS
   Floor Supports are not included in base price.
   There are two (2) stationary floor supports required for the first bed section and one (1) support required per
   bed section thereafter.
   Note: Longer zones may require an additional floor support depending on product load.
PRICES FOR OPTIONAL EQUIPMENT
FLOOR SUPPORTS CONSTANT AND VARIABLE SPEEDS
Not included in base Price. Use chart below for
required elevation.		 Constant Speed—38 FPM
EZDRIVE™ SYSTEM
"HS" SUPPORT
Model No. Adjustment to Top of Belt Price each
HSL-05 13" to 14-1/8" $52.75
HS-01 14-1/8" to 15-5/8" $53.22
HS-02 15-5/8" to 18-5/8" $53.59
*HS-03 18-5/8" to 21-5/8" $55.38
*HS-04 21-5/8" to 24-5/8" $57.07
*HS-05 24-5/8" to 27-5/8" $59.10
*HS-06 27-5/8" to 33-5/8" $72.53
*HS-07 33-5/8" to 39-5/8" $79.73
*HS-08 39-5/8" to 51-5/8" $92.19
*HS-09 51-5/8" to 63-5/8" $103.22
*HS-10 63-5/8" to 75-5/8" $112.81
*HS-11 75-5/8" to 87-5/8" $119.76
*HS-12 87-5/8" to 99-5/8" $133.91
Soft Start . . . . . . . . . . . . .Add Per Zone . . . $511
Variable Frequency . . . .. .Add Per Zone . . . $869
(*FOR LONGER THAN 60” ZONES, ADD
“LONGER ZONE” PRICING LISTED BELOW.)
DRIVE COMPONENT DEDUCTS
Less Gearmotor Only (1/2 HP-230/460V-3 pH
60 Hz.)....(Per Zone) . . . . .Deduct . . . . . . . $239.40
GALVANIZING
Add to Base Price . . . . . . . . . . . . . . . . . . . . . . . .40%
All Parts to be Galvanized Construction, except pulleys
(Hot Rolled Steel Painted), Drive Shafts, Tail Shafts,
and Idler Shafts will be Cold Rolled Steel Construction.
Note: Not Rated for Wash Down Application
Note: Contact us for Wash Down Duty
Note: Contact us for Stainless Steel Options
EZLOGIC®
(See EZLogic Components Section Below)
GEAR MOTORS
• Knee Braces (Included in support price)
  Extra Knee Braces . . . .. . . . .Add Per Pair . . $40.17		 Motor Price for OTHER THAN 1/2 HP-230/460V–
3 pH–60 Hz. (Add per zone.)
Longer Zones
H.P.
REQ.		 TOTALLY ENCLOSED
230/460 V 3Ph.-60 Hz.
1/2 N/C
3/4 $407.35
1 $483.12
1-1/2 $514.64
64"-90"
3'-0" Connector Cable........Add Per Zone......$175.26
100"-120"
6'-0" Connector Cable........Add Per Zone......$175.26
EZ-LOGIC® COMPONENTS
While featuring the same EZLogic®
familiarity, GEN3 incorporates new technologies
for ease of installation, operation,
and maintenance.
ZONE CONTROLLERS
retro reflective type zone controller
Retro-Reflective Type Zone Controller
Zone controller including mounting base and unitized retro-reflective transducer.
032.501 ..........................................................................................................................
$180.36
Diffuse Type Zone Controller
Zone controller including mounting base and unitized diffuse transducer with adjustable
sensitivity (through programming).
032.502 .................................. Add-On ............................................Per Zone ...................... $16.66
032.502 .................................. Replacement ........................................................................... $196.56
Enhanced Retro-Reflective Zone Controller
Same as standard, plus used for IOP communication, and addressable remote access.
032.505 .................................. Add-On ............................................Per Zone ................... $116.64
032.505 .................................. Replacement ........................................................................ $297.00
Enhanced Diffuse Zone Controller
Same as standard, plus used for IOP communication, and addressable remote access.
032.506 .................................. Add-On ............................................Per Zone ................... $132.84
032.506 .................................. Replacement ........................................................................ $313.20
Remote Zone Controller
Zone controller including mounting base. Connectorized for attaching any remote transducer.
032.504 .................................. Replacement ........................................................................ $180.36
Enhanced Remote Zone Controller
Enhanced zone controller including mounting base. Connectorized for attaching any remote
transducer. Same as standard, plus used for IOP communication, and addressable remote
access.
032.507 .................................. Replacement ........................................................................ $198.72
TRANSDUCERS (SENSORS) remote diffuse tansducer
Remote Diffuse Transducer (Narrow Beam)
Has narrow beam for use with close roller centers. Attaches to any remote zone
controller and allows transducer to be mounted separate from controller.
032.513 .................................. Replacement .................................. $82.60
CORDSETS
zone controller cordset
Zone Controller Cordset (Zone to Zone Communication)
Available for the following zone lengths:
12" .......................................................032.551.................................................. $44.71
18" .......................................................032.552.................................................. $44.71
24" .......................................................032.553.................................................. $44.71
30" .......................................................032.554.................................................. $44.71
36" .......................................................032.555.................................................. $44.71
48" .......................................................032.556.................................................. $47.95
60" .......................................................032.557.................................................. $49.63
72" .......................................................032.558.................................................. $66.05
Zone Controller Screw-On Cordset (NEMA 4X Zone to
Zone Communication for Wash Down Application)
Available for the following zone lengths:
12" .......................................................032.5515.................................................. $44.71
18" .......................................................032.5525.................................................. $44.71
24" .......................................................032.5535.................................................. $44.71
30" .......................................................032.5545.................................................. $44.71
36" .......................................................032.5555.................................................. $44.71
48" .......................................................032.5565.................................................. $52.02
60" .......................................................032.5575.................................................. $53.47
72" .......................................................032.5585.................................................. $69.29
Infeed Zone Terminator infeed zone terminator
Terminates zone to zone communication at infeed zone.
032.550 .................................. Each ............................................................. $44.71
Mounting Base mounting base
Use to mount any Zone Controller.
032.517 .............. Each .............. $16.55
IOP
IOP iop
Provides 27VDC, 100 watt power for EZLogic“ accumulation
system. Requires 120 VAC or 230 VAC single phase input.
Operates up to 50 zones (25 zones each side of IOP).– contains
slots for 4 input/ output boards. Requires enhanced zone controllers
to communicate with input/output boards.
032.582 .................................. Each .......................
$548.64
IOP "T" Cable iop t cable
Required to deliver power and IOP communication from IOP to
zone controllers. Max. of 25 zones per each branch of T.
Standard Push-On 032.559 .....Each .......................... $60.90
NEMA 4X Screw-On 032.5595 .....Each .................. $64.50
I/O Board i/o board
Plugs into slot in IOP to provide two input/output connections.
Requires enhanced controller to receive signal.
032.583 .................................. Each ............................... $79.36
CONFIGURATION/DIAGNOSTIC COMPONENTS
Push Button Programmer push button programmer
Plugs into auxiliary port of any controller to configure certain features of
controller. Required for customization of factory default settings.
032.535 .................................. Each ............................... $149.04
Programming Kit for PC and PC Adaptor programming kit for pc and pc adaptor
Used to connect PC serial port to auxiliary port of any
controller. Includes GenesisTM configuration software. Used
to configure all features of controller. Required for
customization of factory default settings.
032.5345 .................................. Each ............................... $198.72
AUXILIARY COMPONENTS
Auxiliary I/O Module auxiliary i/o module
Plugs into auxiliary port of any controller - used to
provide photo eye output or to accept a voltage type
input.
032.532 .................................................... $66.05
Auxiliary Input Cable
Attaches to any zone controller. Used for zone stop input, wakeup eye input,
or slug input. Available in 3 and 10 ft. lengths.		 auxiliary input cable
3 ft. ..........................032.532 ....................................Each .................. $22.54
10 ft. ..........................032.564 ....................................Each .................. $29.01
Zone Actuation Module “ZAM” (Alternate Drive)
Provides NPN, PNP, or dry contact output from zone controller.		 zone actuation module
032.531 ......................................................Each................................ $66.05
Retro-Reflective Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal.
032.591 ......................................................Each................................ $112.32
Diffuse Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal.
032.592 ......................................................Each................................ $112.32
Retro-Reflectors
2.18” Dia. 032.218 .....................................Each ............................... $1.80
3” Dia. 033.2132 ........................................Each ................................ $3.12
Connector Covers
Upstream Connector Cover 032.010 .............Each ............................... $3.83
Downstream Connector Cover 032.011..........Each ............................... $1.80
CABLE COMPONENTS
Power Isolation Cable power isolation cable
Required to isolate DC power when joining conveyors w/ separate IOPs
utilizing no more than one set of I/O boards.
Standard Push-On ................... 032.562 ....................Each ............. $36.81
NEMA 4X Screw-On ............. 032.5625 ....................................... $39.68
IOP Isolation Cable
Required to isolate DC power and input/output signals when joining two
conveyors with separate IOPs, both utilizing I/O boards.
Standard Push-On ................... 032.570 ....................Each ............. $36.81
NEMA 4X Screw-On ............. 032.5705 ....................................... $39.68
Extension Cable (Zone to Zone Communication)
Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary.
Standard Push-On 3 ft.................... 032.560 ....................Each ......... $39.56
Standard Push-On 10 ft.................... 032.561 ....................Each ........ $51.19
NEMA 4X Screw-On 3 ft.............. 032.5605 .................................... $39.56
NEMA 4X Screw-On 10ft.............. 032.5615 .................................. $51.19
Nano Extension Cable
Used to extend auxiliary devices or remote transducer cable. Available in the following lengths:
1 ft ........................... 032.565 ...........................................Replacement ................. $29.73
2 ft ........................... 032.566 ...........................................Replacement ................. $31.53
3 ft ........................... 032.567 ...........................................Replacement ................. $33.09
6 ft ........................... 032.568 ...........................................Replacement ................. $38.01
Power Splitter power splitter
Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones.
032.569 ...............................Each ........................ $39.68
SPECIAL USE COMPONENTS
Diffuse Type Zone Controller diffuse type zone controller
Zone controller including mounting base and unitized diffuse transducer with
adjustable sensitivity (through programming). 24 in. cable.
032.503 .......................................Each ................................ $198.72
Remote Retro-Reflective Transducer remote retro-reflective transducer
Attaches to any remote zone controller and allows transducer to be mounted
separate from controller.
032.511 .............................................Each .............................. $49.63
Remote Diffuse Transducer remote diffuse transducer
Attaches to any remote zone controller and allows transducer to be mounted
separate from controller.
032.512 ............................................Each .............................. $66.05
Remote Retro-Reflective Transducer (Dual with T Cable)
For use in dual head applications. Attaches to any remote zone controller
and allows addition of second remote transducer.
remote retro-refective transducer
032.514 ..........................................Replacement .................. $131.76
Remote Diffuse Transducer (Dual with T Cable)
For use in dual head applications. Attaches to any remote zone
controller and allows addition of second remote transducer.
032.515 ...................................................Replacement .............. $165.24
Remote Diffuse Transducer (Narrow Beam, Dual with T Cable)
For use in dual head applications. Has narrow beam for use with close roller
centers. Attaches to any remote zone controller and allows addition of second
remote transducer.
032.516 ...................................................Replacement .............. $198.72
Heavy Duty Plastic Belt Accumulating Conveyor, Accumulating Conveyor, Zero Pressure, Conveyor, Live Roller Conveyors, Powered
Live Roller, Conveyors, and Roller Conveyors from your source for material handling equipment.

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